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In this two and a half hour DVD set, bladesmith Walter Sorrells shows you the A-to-Z of sword mounting. The DVD starts with basic woodworking then moves on to more complex projects and techniques. Handle wrapping, saya lacquering, saya construction, and tsuka construction are all covered. Whether you're just getting started with mounting or you're looking for a few advanced tips, this video will have plenty of information for you.
We'll expose you to various Japanese tools including saya chisels and Japanese planes. But this is not just about traditional techniques. We'll cover the use of modern tools and materials, too. Walter offers choices - from the modern to the traditional, from the simple to the complex - giving you the tools to decide how and what you want to make.
Three full projects are documented. First a shirasaya for a tanto is demonstrated, showing each step from wood choice, to chiseling the blade channel, to glue-up, planing and finishing.
The second project is a basic black mount using production fittings. This project is intended to give you the tools to fully mount a Japanese style blade without using a great deal of equipment or unusual materials. The project will show you how to carve the tsuka (handle) core, as well as teaching the ins and outs of handling manta ray skin, and the fundamentals of tsuka-ito (handle braid) wrapping. The saya is painted with spray enamel, showing how to achieve a surprisingly high quality finish with off-the-shelf products.
The final project is a fairly customized koshirae, including a rattan wrapped saya. All the knots used in handle wrapping are charted out and then filmed in extreme close-up. The saya is lacquered and finished using more of a "custom shop" approach than the first project, taking you through the steps necessary for the highest quality nitro-cellulose lacquering.
- Shirasaya carving
- How to properly fit up and adjust a Japanese sword mount
- Building a tsuka core (including all the steps in fully wrapping it with manta ray skin)
- Handle wrapping (tsuka-maki)
- Making and mounting kojiris, koiguchis and kurigatas from both buffalo horn and exotic woods
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